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FAN LAWS:
These are laws governing the performance
of a fan and are used to convert the performance of a fan from
one set of variables (e.g. size, speed and air density) to another.
Thus, if the performance of a fan is known for a given size or rpm
or air density, its performance for another size, rpm or air density
can be computed.
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Air Volume
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Q2 = Q1x (N2/N1)1x(D2/D1)3
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Pressure
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P2 = P1x (N2/N1)2x (D2/D1)2
x (ρ 2/ ρ 1)1
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Absorbed Power
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W2 = W1x (N2/N1)3 x (D2/D1)5
x (ρ 2/ ρ 1)
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Sound Power
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Lw2 = Lw1 + 50 log (N2/N1)+
50 log (D2/D1)+22 log (ρ 2/
ρ 1)
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Where |
N = RPM |
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D = Fan Size ( Impeller
Diameter) |
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ρ = Air Density |
For application of fan laws to size , the fans must be “geometrically
similar”. Fans are geometrically similar if-
- The no. of blades and vanes are the same.
- All angular dimensions are same.
- All linear dimensions change in proportion to the wheel
diameter.
The efficiency of a fan does not change
with rpm or air density. However, there is a minor increase in
efficiency for larger sizes due to what is known as “size effect”.
GET MAXIMUM MILEAGE OUT OF YOUR
FAN:
Fan Outlets
- To minimize shock losses, avoid sharp bends at fan outlets and
sudden expansion or contraction.
- By putting a straight length of duct or diffuser at fan outlet,
some dynamic pressure can be converted to static pressure, a process
known as static regain.
- Bends at centrifugal fan outlets should be in the direction
of wheel rotation. Placing a straight duct between the bend and
fan outlet is even better.
- Air at the fan outlet is turbulent. By keeping system elements
such as coils, filters and dampers at some distance from fan outlet
permits the air flow to approach laminar which results in less
pressure drop and lower noise.
- Flexible ducts or connections at fan outlets must be smooth
and taut.
- Use as large a duct as possible at fan outlets. The dynamic
pressure required for a certain amount of flow in a 6” round duct
is more than 3 times that in a 8” round duct.
Fan Inlets
- Do not obstruct fan inlets.
- If a fan is mounted inside a box, the inlet should have the
same axis as that of fan inlet to avoid swirl or spinning of air.
Also the clearance at fan inlet should be atleast 0.5 x wheel
diameter.
- Air approaching fan inlets should have smooth entry. Use of
properly designed bell mouth inlet cones reduce pressure losses
and noise. Inlet cones should be properly aligned with impeller
inlet axis to minimize turbulence and noise.
- Two or more fans operating in parallel must have a separation
of atleast one impeller diameter at fan inlet to avoid erratic
or uneven inflow.
Fan Drives
- Estimation of proper system pressure drop is crucial especially
in case of forward curved fans. Because of overloading power characteristics
of these fans, motors should be oversized not only to take care
of transmission losses (belt driven fans) but also to allow for
actual system conditions being different from estimated.
| Fan absorbed power
is calculated as under |
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W = Q x P(T) |
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where
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W = Fan absorbed power
in watts |
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Q = Volume flow in m3/sec |
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P(T) = Fan total pressure
in pascals |
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| Fan Total Pressure =
Fan static pressure + Fan dynamic pressure |
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| Fan Dynamic Pressure
= 0.5x rho x V2 ( Pascals) |
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where
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ρ = air density
in kg/m3 ( Standard value is 1.2) |
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V = outlet air velocity
in m/sec |
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For Belt Driven Fans |
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- Pulleys should be placed close to the bearings.
- Motor and fan pulleys should be properly aligned.
- Correct no. of belts should be used. This depends upon
motor power and smaller pulley size.
- Belt tension should be proper. General rule is that when
pushed by a finger, the belt should deflect about 10-20
mm.
- These checks will ensure longer life and minimum wear
of the belt.
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